Carlton 2018HD Operator's Manual

18” Disk Style Brush Chippers Model 2018 Model 2018HD Machine Serial # _____________ Engine Model & Spec # _____________ Engine Se

18” CHIPPER SERVICE CUTTER SYSTEM 73 SHARPEN KNIVES • Have knives ground by a qualified grinder. • Grind

18” CHIPPER SERVICE CUTTER SYSTEM 74 DANGER: • TURN ENGINE OFF • REMOVE IGNITION KEY • DISENGAGE CLUTCH •

18” CHIPPER SERVICE CUTTER SYSTEM 75 • Use the handle on the anvil to rotate the anvil 90° and pull it thro

18” CHIPPER SERVICE CUTTER SYSTEM 76 • Use the handle and put the anvil back through the slot. Rotate the

18” CHIPPER SERVICE CUTTER SYSTEM 77 SERVICING CUTTER DISK HOOD • Inspect cutter disk hood for fit and dam

18” CHIPPER SERVICE BELTS 78 BELT TENSION CHECK BELT TENSION • New belts will stretch and become loose as

18” CHIPPER SERVICE BELTS 79THE ENGINE MUST BE OFF AND IGNITION KEY REMOVED BEFORE CHECKING BELT TENSION. A

18” CHIPPER SERVICE BELTS 80• Loosen inside jam nuts on adjustment bolts (two places). • Turn the outside

18” CHIPPER SERVICE BELTS 81REPLACING BELTS • Replace belts when they are worn or regularly need adjustmen

18” CHIPPER SERVICE BELTS 82 • The cutter disk lock pin should be removed to allow the sheaves to turn in r

CHIPPER SAFETY ALERT

18” CHIPPER SERVICE BELTS 83 • Replace belt guard cover and end guard. Replace bolts with washers and reti

18” CHIPPER SERVICE BELTS 84 • When the sheave is loose on the bushing, remove the setscrew in the bushing

18” CHIPPER SERVICE BEARINGS 85 CUTTER DISK BEARINGS • There are two cutter disk bearings. These bearin

18” CHIPPER SERVICE BEARINGS 86CUTTER DISK BEARINGS • Check cutter disk bearing screws (3/4”-10) weekly

18” CHIPPER SERVICE BEARINGS 87 FEED WHEEL BEARINGS • There are three feed wheel bearings on the 18” chi

18” CHIPPER SERVICE BEARINGS 88• Lower the upper feed wheel completely, as shown in the picture at the righ

18” CHIPPER SERVICE BEARINGS 89 • There are two setscrews in the bearing collar. Tighten one down and remo

18” CHIPPER SERVICE BEARINGS 90REPLACING BEARING ON RIGHT SIDE • The upper feed wheel is fully supported b

18” CHIPPER SERVICE BEARINGS 91 • Remove the chain guard cover pieces. There are ten bolts (3/8”-16) in t

18” CHIPPER SERVICE BEARINGS 92 • Remove the screws (3/8”-16) in the bushing and screw two of the screws b

18” CHIPPER SERVICE BEARINGS 93• There are two setscrews in the bearing collar. Tighten one down and remov

18” CHIPPER SERVICE BEARINGS 94 • Replace the chain. • Tighten the chain just to where it is snug.

18” CHIPPER SERVICE BEARINGS 95• With the bolts still loose on the feed wheel motor mounting plate, adjust

18” CHIPPER SERVICE BEARINGS 96 • Replace the lift cylinder on the mounting ear. • Replace the cylinder

18” CHIPPER SERVICE BEARINGS 97LOWER FEED WHEEL BEARING • There is only one bearing on the lower feed whee

18” CHIPPER SERVICE BEARINGS 98 • Remove and replace the bearing. Make sure the grease fitting is on to

18” CHIPPER SERVICE BEARINGS 99 • Replace the washer and screw (1/2”-13) on the end of the feed wheel shaf

18” CHIPPER SERVICE FEED WHEEL MOTOR 100 WARNING:  RELEASE HYDRAULIC PRESSURE BEFORE PERFORMING ANY SERVIC

18” CHIPPER SERVICE FEED WHEEL MOTOR 101UPPER FEED WHEEL MOTOR • The upper feed wheel is operated using a

18” CHIPPER SERVICE FEED WHEEL MOTOR 102 • Remove the chain guard cover pieces. There are ten bolts (3/8”

CHIPPER SAFETY ALERT

18” CHIPPER SERVICE FEED WHEEL MOTOR 103 • Remove the screws (3/8”-16) in the bushing and screw two of the

18” CHIPPER SERVICE FEED WHEEL MOTOR 104 • Replace the chain guard. • Replace the bolts in the chain guard

18” CHIPPER SERVICE FEED WHEEL MOTOR 105 • Before tightening the screws in the sprockets all the way down,

18” CHIPPER SERVICE FEED WHEEL MOTOR 106 • Replace the chain guard covers and tighten the bolts (3/8”-16).

18” CHIPPER SERVICE FEED WHEEL MOTOR 107 ADJUST THE CHAIN TENSION • Remove the top guard cover and check

18” CHIPPER SERVICE FEED WHEEL MOTOR 108 • To tension the chain tighten the adjustment bolt (1/2”-13) at th

18” CHIPPER SERVICE FEED WHEEL MOTOR 109 • Replace the chain guard cover. Replace and tighten the bolts (

18” CHIPPER SERVICE FEED WHEEL MOTOR 110 • To loosen and remove the chain, loosen the four bolts on the fe

18” CHIPPER SERVICE FEED WHEEL MOTOR 111 • Replace the chain guard covers and tighten the bolts (3/8”-16).

18” CHIPPER SERVICE FEED WHEEL MOTOR 112LOWER FEED WHEEL MOTOR • The lower feed wheel is operated using a

18” CHIPPER SERVICE FEED WHEEL MOTOR 113 • There is a cover plate between the drive motor and the feed whee

18” CHIPPER SERVICE FEED WHEEL MOTOR 114 • Remove the six 1/2"-13 socket head cap screws that are hol

18” CHIPPER SERVICE FEED WHEEL MOTOR 115 • Remove the square spacer and set aside for use with the new m

18” CHIPPER SERVICE FEED WHEEL MOTOR 116 • Apply LocTite® 609 (green) to the threads of the drive motor nu

18” CHIPPER SERVICE FEED WHEEL MOTOR 117 • Insert the drive motor and the feed wheel end plate assembly

18” CHIPPER SERVICE FEED WHEEL MOTOR 118 • Use the jacks to lift the feed wheel assembly back into position

18” CHIPPER SERVICE FEED WHEEL MOTOR 119 • Tighten and torque the screws on the feed wheel bearing. Torq

18” CHIPPER MACHINE WIRING 120 CHIPPER WIRING DIAGRAM – JOHN DEERE ENGINE WIRING MAY BE DIFFERENT DEPENDING ON ENGINE SUPPLI

18” CHIPPER DECAL ASSEMBLY 121 CHIPPER – LEFT SIDE ITEM # PART # DESCRIPTION 1 DIESEL FUEL ONLY 2 0700316 WARNIN

18” CHIPPER DECAL ASSEMBLY 122 CHIPPER – LEFT SIDE W/ AUXILIARY VIEW ITEM # PART # DESCRIPTION 1 0700301 DANGER –

CHIPPER LIMITED WARRANTY J. P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Chipper

18” CHIPPER DECAL ASSEMBLY 123 CHIPPER – RIGHT SIDE ITEM # PART # DESCRIPTION 1 0700301 DANGER – MOVING PARTS (2 p

18” CHIPPER DECAL ASSEMBLY 124 CHIPPER – RIGHT SIDE W/ AUXILIARY VIEWS ITEM # PART # DESCRIPTION 1 0700324-3 YOKE

18” CHIPPER DECAL ASSEMBLY 125 CHIPPER – REAR ITEM # PART # DESCRIPTION 1 0700318 PUSH – REVERSE 2 DANGER – KEEP C

18” CHIPPER DECAL ASSEMBLY 126 CHIPPER – OPTIONAL WINCH ITEM # PART # DESCRIPTION 1 0700301 DANGER – MOV

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS2 ENGINE/ELECTRICALCarlton PROFESSIONAL T

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS2 ENGINE/ELECTRICALCarlton PROFESSIONAL T

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

CHIPPER LIMITED WARRANTY EXPLANATION OF LIMITED WARRANTY The manufacturer will not reimburse the customer or dealer labor cost

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS5 INFEED SYSTEMCarlton PROFESSIONAL TREE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS5 INFEED SYSTEMCarlton PROFESSIONAL TREE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS5 INFEED SYSTEMCarlton PROFESSIONAL TREE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS6 DISCHARGE SYSTEMCarlton PROFESSIONAL TR

1. Panel description and electrical pinout Auto-PRReveRPh ABCD Ref. Description Signal type INput/OUTput Pinout 4-way Delphi connector A Back-li

Ground input – monitor power supply IN (GND) B * 94.5 4141 41 74 389.5 50 57.5FE DCBAAuto-Feed PROG RPM h Reverse G A Silk-screened front p

2. Operating After turning on the monitor, a 2 seconds test is automatically carried out: all display segments are on; after such a test, working ho

3. Emergency procedure “type 0” This procedure is applied on those machines only where the ACTIVATION of the solenoid valves allows to protect the e

4. Emergency procedure “type 1” This procedure is applied on those machines only where the DE-ACTIVATION of the solenoid valves allows to protect th

In case RPMs exceed the RPM maximum value during the reverse interval (back), the activation sequence shall be as shown below: 0 V12 VEVSRPM0RPM MI

During operation, working hours can always be displayed by switching for a BRIEF INTERVAL key (+) or (-). The display shows now the ref. indicator “

7. “User” setting To enter the “user” programming phase, with the monitor ON keep key PROG pressed for at least 2 seconds and until the first parame

Auto-FeedReverseRPMhAuto-FeedReverseRPMh1 sec.press both "+" and "-"Auto-FeedReverseRPMh1 sec. The parameter is changed by using

How to activate and de-activate the “auto-feed” function The device has a further programming phase, meant for activating and de-activating the “

8. Range of programmable parameters Description Programmable range Default values LOW (Minimum RPM value permitted) 500 ÷ 2700 (*) RPM, steps 1

Axles equipped with Dexter's E-Z Lube feature can be periodically lubricated without removing the hubs from the axle. This feature consi

CAUTION Do not mix Lithium, calcium, sodium or barium complex greases due to possible compatibility problems. When changing from one type of grease

Warranty Validation Form Congratulations on your purchase of a Carlton Chipper. This product has been designed and manufactured to provide years of

Product Features • No need to pull the hubs to repack the bearings OR replace the seals when checking the brakes. • Pre-set adjustment me

WINCH INFORMATION

WINCH INFORMATION

WINCH INFORMATION

PROFESSIONAL TREE EQUIPMENT MODEL TYPE ENGINE HP FUEL CUTTINGDEPTH CUTTINGHEIGHT CUT SWING NO. TEETH WHEELDIA. WHEEL THICKNESS TO

18” CHIPPER TABLE OF CONTENTS INTRODUCTION FOREWORD 1 GENERAL INFORMATION 2 MACHINE FEATURES 3 MACHINE SPECIFICATIONS

18” CHIPPER FOREWORD 1 Congratulations on your purchase of a new Carlton® Professional Chipper! Carlton® has bui

18” CHIPPER GENERAL INFORMATION 2 The J. P. Carlton Company constantly strives to create the best professional tree equipment available in th

18” CHIPPER MACHINE FEATURES 3 Available Machine Features: • 170-250 HP diesel turbo charged engine • Reversing auto feed • Dig

18” CHIPPER MACHINE SPECIFICATIONS 4 General: Weight: ----------------11700 Pounds Length:-----------------240 inches Height: -----------

18” CHIPPER SAFETY PRECAUTIONS 5 Before operating the chipper, read this manual, the engine manual, and all the safety decals on the machi

18” CHIPPER SAFETY PRECAUTIONS 6 Be Safe and Practice Safe Operation using the following guidelines. • Any individual operating this c

18” CHIPPER SAFETY PRECAUTIONS 7 • KEEP CUTTER DISK HOOD CLOSED WHILE CHIPPER IS RUNNING. Always make sure the cutter disk hood latch

DIESEL ENGINE EXHAUST WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the Stat

18” CHIPPER SAFETY PRECAUTIONS 8 DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS:  The engine is turned off  The ignition

18” CHIPPER SAFETY PRECAUTIONS 9 • During operation of the chipper, all people within a 100-foot radius should wear protective equipmen

18” CHIPPER SAFETY PRECAUTIONS 5 Before operating the chipper, read this manual, the engine manual, and all the safety decals on the machi

18” CHIPPER SAFETY PRECAUTIONS 6 Be Safe and Practice Safe Operation using the following guidelines. • No one should ever reach, lean,

18” CHIPPER SAFETY PRECAUTIONS 7 • KEEP CUTTER DISK HOOD CLOSED WHILE CHIPPER IS RUNNING. Always make sure the cutter disk hood latch

18” CHIPPER SAFETY PRECAUTIONS 8 DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS:  The engine is turned off  The ignition

18” CHIPPER SAFETY PRECAUTIONS 9 • During operation of the chipper, all people within a 100-foot radius should wear protective equipmen

18” CHIPPER DAILY CHECKLIST 10 It is vital that the owner and operators inspect the chipper each day before operation. This ins

18” CHIPPER DAILY CHECKLIST 11 • Make sure all personnel are equipped with all applicable safety equipment: − Eye protection

18” CHIPPER DAILY CHECKLIST 12 • Check tires air pressure. Inflate to tire manufacturers recommended maximum inflation pressu

18” CHIPPER DAILY CHECKLIST 13 • Inspect knife bolts and nuts for tightness daily. It is very important to check knife bolts a

18” CHIPPER DAILY CHECKLIST 14 • Inspect radiator screen. This screen along with the radiator fins must be kept clean. Dust a

18” CHIPPER DAILY CHECKLIST 15WINCH (OPTIONAL EQUIPMENT) • Inspect winch rope daily. Replace rope if there is any wear, frayi

18” CHIPPER MACHINE CONTROLS 16 It is imperative that all operators are familiar with all controls of the chipper. This will make for

18” CHIPPER MACHINE CONTROLS 17 • Also in the control box is a diagnostic gauge/hour meter. The configuration at the right is typica

18” CHIPPER MACHINE CONTROLS 18 CLUTCH ENGAGEMENT HANDLE • The clutch is to be engaged and disengaged at low engine speeds only. NE

18” CHIPPER MACHINE CONTROLS 19 DISCHARGE FLAP There is an adjustable flap on the end of the discharge chute. This flap is adjustable

18” CHIPPER MACHINE CONTROLS 20 FEED CONTROL BAR • The feed control bar is located on three sides of the infeed chute; across the to

18” CHIPPER MACHINE CONTROLS 21 YOKE LIFT CONTROL VALVE (OPTIONAL EQUIPMENT) • The Carlton chipper may be equipped with a hydraulic

18” CHIPPER MACHINE CONTROLS 22 FRONT JACK STAND • Use the front jack stand anytime the chipper is removed from the tow vehicle. Us

CHIPPER SAFETY ALERT

18” CHIPPER MACHINE CONTROLS 23 BREAKAWAY SWITCH • The breakaway switch is a safety device designed to activate the chipper brakes

18” CHIPPER MACHINE CONTROLS 24 • The winch has control levers on the drum to put the winch in free spool, low speed, high speed, or

18” CHIPPER MACHINE CONTROLS 25 • The 18” chipper winch selector switch is located on the hydraulic control lever panel. There is a

18” CHIPPER TOWING GUIDE 26 SAFETY: • NEVER ALLOW INEXPERIENCED DRIVERS TO TOW MACHINERY. • ALWAYS MAKE SURE THE TRUCK

18” CHIPPER TOWING GUIDE 27 • Connect chipper lights to the tow vehicle. Observe light operation to insure corre

18” CHIPPER TOWING GUIDE 28 • Make sure the discharge chute is over the chipper for towing. Use the hydraulic swivel

18” CHIPPER MACHINE OPERATION 29 STARTING – READ THIS MANUAL, THE ENGINE OWNERS’ MANUAL, THE CLUTCH MANUAL, AND ALL SAFETY DECALS ON CHI

18” CHIPPER MACHINE OPERATION 30 CHECK THE INFEED TRAY • The infeed tray on the 18” chipper is fixed in the open position. Check to m

18” CHIPPER MACHINE OPERATION 31 • Carlton Chippers are equipped with a height adjustable discharge chute. This allows the discharge c

18” CHIPPER MACHINE OPERATION 32 • Test the controls for proper operation, especially the feed control bar. (The engine speed must be

18” CHIPPER MACHINE OPERATION 33 CLUTCH ENGAGEMENT • The clutch is to be engaged and disengaged at low engine speeds only. NEVER ENGA

18” CHIPPER MACHINE OPERATION 34 INCREASE THROTTLE • Once the clutch has been fully engaged the engine can be run at full speed. Push

18” CHIPPER MACHINE OPERATION 35 • Always feed trees and brush walking to the right side of the chipper, material being fed should be t

18” CHIPPER MACHINE OPERATION 36 • The Carlton chipper may come equipped with a hydraulic yoke lift, which allows the operator to hydra

18” CHIPPER MACHINE OPERATION 37 WINCH OPERATION (OPTIONAL EQUIPMENT) • When a tree is too large to carry to the chipper, use the wi

18” CHIPPER MACHINE OPERATION 38 3. Pull the winch rope to the tree. Always wear leather gloves when handling winch rope. Broken w

18” CHIPPER MACHINE OPERATION 39 NEVER ALLOW ANYONE TO OPERATE THE WINCH CONTROL VALVE WHILE AN OPERATOR IS IN THE VICINITY OF THE WINCH

18” CHIPPER MACHINE OPERATION 40 SHUT DOWN PROCEDURES • With engine RPM still high, push the feed control bar to the middle (off) pos

18” CHIPPER MACHINE OPERATION 41 • Secure the discharge chute. Rotate the discharge chute back over the chipper. Make sure the heig

18” CHIPPER MACHINE MAINTENANCE 42 ENGINE • The air filters, the radiator screens and fans, and the oil and fuel filters are extremely impo

CHIPPER SAFETY ALERT

18” CHIPPER MACHINE MAINTENANCE 43 • Do not clean the safety filter. Replace the safety filter if dirty or when the main air filter has been

18” CHIPPER MACHINE MAINTENANCE 44 FUEL FILTER & FUEL/WATER SEPARATOR • Replace the fuel filter every 500 hours of operation or 6 months.

18” CHIPPER MACHINE MAINTENANCE 45 FEED CONTROL BAR • Before starting to chip any wood, always test the feed control bar. Make sure the rev

18” CHIPPER MACHINE MAINTENANCE 46 FEED WHEEL TENSION SPRINGS • The upper feed wheel has two tension springs on the left side. These spring

18” CHIPPER MACHINE MAINTENANCE 47 HITCH • Make sure the bolts on the chipper hitch are tightened. If not, tighten to the specified torque

18” CHIPPER MACHINE MAINTENANCE 48 LIGHTS WIRING • Check lighting wire connections for damage, and loose or broken wires. • Make sure the

18” CHIPPER MACHINE MAINTENANCE 49 • Press against the chain with your hand to check the chain tension. Chain should only move in about a 1

18” CHIPPER MACHINE MAINTENANCE 50 • Inspect the bolts for the chain guard cover and replace any that have worn, chipped or missing threads.

18” CHIPPER MACHINE MAINTENANCE 51 GENERAL INSPECTION • Check all screws, bolts, and nuts on the chipper at least once a month unless otherwi

18” CHIPPER LUBRICATION 52  All of Carlton’s machines are built to be rugged performers. Our design goals are sturdi

18” CHIPPER LUBRICATION 53 CHIPPER – LEFT SIDE FEED CONTROL BAR GREASE FITTING * GREASE AS NECESSARY EVER

18” CHIPPER LUBRICATION 54 CHIPPER – RIGHT SIDE DISCHARGE SWIVEL PLATE (3 PLACES) GREASE FITTING * GREASE EVERY

18” CHIPPER LUBRICATION 55 CHIPPER – WINCH (OPTIONAL EQUIPMENT) WINCH ROLLERS GREASE FITTINGS (2 ON TOP – 2 ON SIDE

18” CHIPPER TROUBLESHOOTING GUIDE 56 DO NOT PERFORM ANY INSPECTION OR SERVICE ON THE CHIPPER WITHOUT MAKING SURE: THE CUTTER DISK IS DISENGAGED AN

18” CHIPPER TROUBLESHOOTING GUIDE 57 COMPLAINT CAUSE CORRECTION Chipper bearings are overheating • Bearings are dry • Check the chipper beari

18” CHIPPER TROUBLESHOOTING GUIDE 58ONLY USE QUALIFIED PERSONNEL TO WORK ON HYDRAULIC SYSTEMS FOR REPAIRS OR REPLACEMENT OF PARTS!! COMPLAINT CAU

18” CHIPPER SERVICE HYDRAULICS 59 WARNING: RELEASE HYDRAULIC PRESSURE BEFORE PERFORMING ANY SERVICE TO HYDR

18” CHIPPER SERVICE HYDRAULICS 60• Check hydraulic oil level daily. This Carlton chipper is equipped with

18” CHIPPER SERVICE HYDRAULICS 61 HOSES AND FITTINGS • Inspect hoses and fittings for leaks, tightness, we

18” CHIPPER SERVICE HYDRAULICS 62ONLY USE QUALIFIED PERSONNEL TO WORK ON HYDRAULIC SYSTEMS FOR REPAIRS OR RE

CHIPPER SAFETY ALERT

18” CHIPPER TWIN DISC, INC. PTO/CLUTCH 63 PTO/CLUTCH • A good maintenance program is imperative for the PTO/Clutch. R

18” CHIPPER TWIN DISC, INC. PTO/CLUTCH 64 LUBRICATION • To lubricate the bearings in the PTO/Clutch USE ONLY NGLI (Natio

18” CHIPPER TWIN DISC, INC. PTO/CLUTCH 65 CLUTCH ADJUSTMENT • The clutch in this machine does not automatically adjust to

18” CHIPPER TWIN DISC, INC. PTO/CLUTCH 66 • The preferred method of checking the force required to engage the clutch is us

18” CHIPPER SERVICE CUTTER SYSTEM 67 INSPECT/CHANGE KNIVES • Cutter disk knives need to be kept sharp and

18” CHIPPER SERVICE CUTTER SYSTEM 68DANGER: Make sure the ignition key has been removed and machine can’t b

18” CHIPPER SERVICE CUTTER SYSTEM 69 • After knives have been removed, clean the pocket to remove any debri

18” CHIPPER SERVICE CUTTER SYSTEM 70 • Reassemble knives in the pocket making sure they seat flat. • Tight

18” CHIPPER SERVICE CUTTER SYSTEM 71 • Check the clearance between the knives and the anvil. The clearance

18” CHIPPER SERVICE CUTTER SYSTEM 72 • Loosen the nuts on the adjustment bolts that are on the far side of